Skip to content
OCRV Center
Brands We Service

National RV Repair for Perris Built Dolphin and Tradewinds Coaches

Written by Structural Repair Lead, Structural and Frame Lead, OCRV Center. Reviewed by Claims Coordinator

In shortNational RV built in Perris, California until 2007, which is why so many survive locally. Nothing coach specific is orderable, so repairs are laminate work and reproduced graphics.

Are National RV coaches still repairable?

Yes. National RV coach repair relies on rebuilding original panels, since the Perris, California company closed in 2007. Rancho Santa Margarita owners of a Dolphin, Sea Breeze or Tradewinds get laminate repair and sprayed graphics at our Yorba Linda shop rather than a parts order.

  • Dolphin and Sea Breeze are gas coaches on Ford or Workhorse rails
  • Tradewinds used Freightliner diesel chassis
  • Chassis parts still exist, coach body parts do not
  • California donor units are easier to find here than elsewhere
Built in
Perris, CaliforniaClosed in 2007
Chassis families
Ford F53, Workhorse W22, Freightliner
Body rate
$210 per hourLaminate repair, splicing and refinish
Graphics
Masked and sprayedOriginal decal sets are out of production
Estimate
$150 written scopeCredited in full against an authorized repair

Last verified

National RV coaches were assembled in Perris, about an hour east of our building, which is why we see more of them than a shop in another state would. Local delivery in the 1990s and 2000s put thousands of Dolphins and Sea Breezes into Southern California driveways, and a large number are still here.

The company closed in 2007. That ended the parts catalog and did not end the coaches, so almost every National RV job we write is a rebuild of what the coach already has. Being close to where they were built helps more than you would expect when a section of skin has to come from somewhere.

01

A California built coach and what that means for parts

Because assembly happened in Perris rather than Indiana, the surviving population is concentrated in this region. That matters for two reasons. Donor material is findable, so a splice section or a compartment door can sometimes be sourced from a coach being dismantled locally rather than fabricated from scratch. And local knowledge of how these units were assembled still exists in shops of our age.

What does not exist is a supplier. There is no National RV parts desk, no successor holding the molds, and no aftermarket producing caps. When we say a part is unavailable on one of these, that is a checked fact rather than a shrug, and we put it in the file in writing so an adjuster has something to work from.

02

Cap crazing and the windshield corner problem

The most common structural complaint on a Dolphin or Sea Breeze is crazing spreading out of the upper windshield corners. Those corners are stress concentrators on a large unsupported molding, and twenty years of heat cycling in inland Southern California is about as hard a life as gelcoat gets.

Repair grinds the crazing back to sound material, rebuilds thickness with cloth where the laminate has gone thin, addresses any bond release along the cap perimeter, then refinishes. Where the crazing has become an actual crack through the laminate, the back side gets reinforced too. Doing only the surface is why some of these coaches have been repaired three times.

03

The chassis is the easy half

Gas coaches sat on a Ford F53 or a Workhorse W22, and diesel Tradewinds units used Freightliner rails. Ford and Freightliner components remain fully supported through their own networks. Workhorse left the recreational chassis market, but its driveline shared a great deal with commercial applications, so brake, suspension and cooling parts are obtainable with the right cross reference.

That split is worth understanding before you authorize anything. Chassis work on one of these coaches behaves like normal truck work with normal lead times. Body work behaves like restoration. Mixing the two into one estimated delivery date is how schedules slip, so we quote them as separate phases.

04

Rebuilding graphics nobody prints

National RV used printed decal packages, and none of them are in production. A partial replacement is not possible, and a modern vinyl substitute next to sun aged paint looks exactly like what it is. We measure the layout from the undamaged side, cut masks, and spray the pattern so it matches the coach rather than a catalog.

Colors are matched to the aged surface with spray out cards rather than to any original formula, because two decades of ultraviolet exposure has moved every panel. On a coach whose value is modest, this is also where an owner can make a cost decision: reproduce the full layout, or simplify it to a cleaner scheme that costs less booth time.

05

Our terms on an orphaned California coach

Body, laminate and refinish work is $210 per hour with paint supplies at $55 per paint hour. Chassis and systems work is $260 per hour. Sourcing and diagnostic time is $285 per hour with a one hour minimum, credited against an authorized repair. A written estimate is $150 and is credited the same way.

OCRV Center is an independent shop and has never had any relationship with National RV Holdings. Everything is performed in shop at Yorba Linda. Owners from Rancho Santa Margarita can reach us on the 241 to the 91, and a coach that no longer drives needs a tow arrangement discussed before it arrives rather than at the curb.

Lines

National RV lines we work on

  • Dolphin, the volume gas Class A coach
  • Sea Breeze and Sea Breeze LX gas coaches
  • Tradewinds diesel pushers on Freightliner rails
  • Islander and Tropi-Cal mid range coaches
  • Surf Side entry level gas coaches
  • Pacifica, the later premium diesel coach

Parts. National RV Holdings built in Perris, California and shut down in 2007, so nothing coach specific is orderable anywhere. Chassis components are the workable half: Ford F53, Workhorse W22 and Freightliner parts still exist through their own channels. Caps, skins, window frames and decal sets do not. Because these were California built coaches, donor units are more findable here than they are anywhere else in the country.

Failures

What we see on this brand

  • Front cap crazing spreading from windshield corners
  • Sidewall delamination at window and slide openings
  • Decal graphics cracking and lifting after long sun exposure
  • Compartment door frame separation on older gas coaches
  • Roof seam sealant hardening at the front cap joint
Appendix

Appendix: questions and answers

Is there any parts source left for a National RV coach?
For the chassis, yes. For the coach body, no. Ford, Freightliner and commercial equivalents cover what is underneath. Caps, skins, window frames and decals ended with the company in 2007. We check each item rather than generalize, and the unavailable ones go into the file in writing.
Would you use parts from a dismantled donor coach?
Yes, when the material is sound and the fit is verified. On a California built coach that no longer has a supplier, a donor compartment door or a splice section of skin is often the best available answer. We inspect donor material for moisture and delamination before it goes anywhere near your coach.
What causes the crazing on my Dolphin front cap?
Stress concentration plus age. The upper windshield corners flex more than the rest of the molding, and inland sun cycles the gelcoat daily for two decades. Once crazing starts it spreads. Repair means grinding back to sound laminate and rebuilding, not filling and painting over the pattern.
Can you still service a Workhorse chassis under a Sea Breeze?
Yes. Workhorse left the recreational chassis business, but the driveline overlapped heavily with commercial trucks, so brakes, suspension and cooling components come from current suppliers with a correct cross reference. Chassis specific brackets are the exception, and those we fabricate to the original dimensions.
Can I simplify the graphics instead of reproducing the original?
Absolutely, and on a coach of this value it is often the smart call. Reproducing a complex multi color fade is booth hours. A cleaner two color scheme sprayed over the whole side costs less, looks intentional and stops the endless patching of a pattern nobody sells anymore.
Next step

Open a file on this repair

Tell us the vehicle, what happened and whether a claim is open. We will tell you what the scope looks like and what it takes to get you back on the road.